Procure and inspect raw materials according to the production plan.

To ensure product quality, we select suppliers that are fully qualified and have a certain scale of production. Upon arrival of raw materials, we immediately inspect their quality and corresponding quality inspection reports to ensure that only qualified materials enter the production process.

• 

  Fabric quality inspection1

• 

  Fabric quality inspection2

Mattress cover production

Firstly, we strictly adhere to the cutting requirements of the drawings. We have computerized automatic cutting beds to ensure that all product dimensions are within reasonable tolerance ranges, while also maintaining production efficiency.

After cutting, dedicated personnel inspect the fabric for size and appearance to ensure it meets standards. Materials that meet all criteria proceed to sewing or heat sealing according to the order requirements. Our seamstresses and heat sealers have years of experience to ensure perfect product delivery.

• 

  Fully automated cutting and production

• 

  Heat sealing process

• 

  Sewing process

Mattress core production

According to different orders, we have various options including pure sponge, sponge with cotton, and sponge with airbags or gel. For sponge cutting, we use 3D CNC cutting machines, specialized eggshell slitting machines, manually adjustable vertical cutting machines, and high-speed punching closed-loop systems to meet different order requirements, such as tofu blocks, wave shapes, and other irregular shapes.

• 

  3D CNC cutting

• 

  Eggshell dedicated slitting machine

• 

  Manually adjust the vertical cutting machine

• 

  High-speed punching closed-loop cutting

• 

  Various Alien Requirements

High-speed punching closed-loop cutting

According to the order requirements, insert the mattress core into the corresponding mattress cover, ensuring that the mattress surface is smooth and standardized.

Fabric quality inspection

Finished product inspection

According to the order requirements, inspect the mattress cover and mattress core to ensure they are made according to the drawing specifications, including dimensions, colors, details, etc.

• 

  Verify the orde

• 

  Dimension measurement

• 

  Outerwear detail inspection

• 

  Foam detail inspection

Goods loaded and dispatched

Quality control

First, the purpose of quality management is to improve the quality of products and services to ensure customer satisfaction.

For medical mattresses, key areas of focus include whether the mattress cover materials meet customer requirements for waterproofing, antibacterial properties, and breathability. Additionally, attention is given to whether the stitching of the cover meets customer specifications, if the foam meets density and resilience requirements, and if the mattress as a whole achieves pressure ulcer prevention goals.

Second, the focus of quality management is on process control. This begins with order receipt and progresses through material preparation, fabric cutting, sewing, foam cutting, final assembly, and service stages. By controlling and improving each process, reducing variations and waste, we ensure stable and high-quality outputs at each stage.

Third, the principle of prevention is better than cure is crucial in quality management. This involves setting standards and specifications for processes in advance, comprehensive training and assessment of staff, and preventing quality issues rather than remedying them after they occur.

Fourth, quality management is committed to continuous optimization, improvement, and innovation of each process. This includes identifying and eliminating waste, addressing problems promptly, and enhancing efficiency and effectiveness.

Fifth, a key requirement of quality management is participation from all employees. Quality is not the responsibility of a single department; it involves every employee from procurement and production to quality inspection, each having a commitment to delivering work with high standards and quality.

סיכום

Define Quality Objectives: We first clearly define the quality objectives for pressure ulcer prevention mattresses to ensure they meet the highest standards in the healthcare industry. Our products must deliver outstanding therapeutic performance to meet patient needs.

Develop Quality Plans: We develop detailed quality control plans that outline requirements and checkpoints for each production stage. This ensures every mattress meets our standards.
Allocate Resources: We allocate necessary resources, including experienced technical personnel and modern production equipment, to ensure effective implementation of quality control.